- Free physical sample before the full run
- Free dieline and artwork check
- 6–8 business days from approved proof
Custom Mylar Bags
Seal in maximum product potency and shield sensitive contents from degradation with flexible custom mylar bags. Engineered with multi-layer barrier films, these puncture-resistant pouches block out oxygen, moisture, UV light, and odorous vapors completely. You deliver fresh, potent items to your customers, preserving flavor profiles, aromatic compounds, and shelf integrity through extended retail distribution.
You can fully customize every flexible surface with high-definition, edge-to-edge printing, metallic accents, and clear viewing windows. Designed to transform your cannabis packaging line, these lightweight bags offer flexible storage that reduces freight costs and optimizes shelf space. Heavy-duty press-to-close zippers ensure long-lasting freshness after initial opening.
Combining food-safe aluminum foil layers with durable polyethylene interior linings, they resist tears and pinholes under heavy transit friction. Expand your flexible pouch line by selecting a space-saving flat mylar bag format for single servings, or opt for upright shelf visibility using robust standup pouches to build a dominant, eye-catching dispensary or retail presence.
Starting from
$0.10
per box · minimum 100 boxes
Product specifications
| Feature | Specification |
| Material Stock | Multi-Layer Flexible Laminate (PET / VMPET / PE, Kraft / AL / PE, or MOPP / PET / PE) |
| Thickness / GSM | 3 Mil to 7 Mil per wall (approx. 75 to 175 microns) |
| Dimensions | Custom pouch sizes (e.g., 3.5″ x 5″ [1/8 oz], 4″ x 6″ [1/4 oz], 6″ x 9″ [1 oz], or custom capacities) |
| Printing Options | Rotogravure printing, Flexographic printing, or Digital printing (Up to 10 colors, CMYK + PMS) |
| Finishing & Coating | Soft-Touch Matte finish, High-Gloss finish, Spot UV, Metallic/Holographic effects |
| Add-Ons | Child-resistant zippers, resealable grip zipper, tear notches, hang holes, clear PET window, rounded corners |
| Minimum Order Quantity | 1,000 units |
Common questions
How do custom Mylar bags protect aromatic products like cannabis flower or coffee from drying out?
We construct Mylar pouches with a continuous metalized aluminum layer trapped between outer protective films. This impervious barrier achieves near-zero Oxygen Transmission Rates (OTR) and Moisture Vapor Transmission Rates (MVTR), trapping essential oils, terpenes, and aromas inside while preventing environmental moisture from entering.
Are these pouches compliant with child-resistant safety standards for regulated markets?
Yes, we offer certified child-resistant zipper mechanisms, including push-and-latch or dual-finger squeeze locks. These closure systems satisfy poison prevention packaging requirements, preventing young children from opening the pouch while remaining accessible to adult users.
Can custom Mylar bags handle heat-sealing for tamper-evident security before retail purchase?
Yes, the internal polyethylene (PE) layer melts under standard heat-sealer temperatures to form a permanent, airtight seal. Above the seal, integrated tear notches allow end consumers to easily rip open the top header without tools.
Will sticky concentrates, wax melts, or infused oils leach through or degrade the inner film?
No, we utilize food-grade, solvent-resistant polyethylene inner liners designed to withstand natural oils, sticky resins, and active compounds without degrading, delaminating, or leaching into the product.
How do custom Mylar bags reduce overall shipping and warehousing expenses compared to glass or rigid plastic?
Mylar bags ship completely flat and weigh a fraction of glass jars or rigid boxes. This ultra-low tare weight and minimal cubic volume significantly reduce inbound freight costs, fuel consumption, and backroom storage requirements.
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Customization options
Customer reviews
4.8
76 ratings
4.9Print quality4.8Board strength4.7Delivery speed4.8Value4.9Support
PMPriya M.4/2/20265.0
The printed colour matched our brand proof almost perfectly — no washed-out blues like the last supplier gave us. Crash-lock base holds our jars snug with zero rattling in transit.
RARebecca A.2/14/20265.0
Third reorder now. Consistent board quality every single time and the crease lines fold clean without cracking the print.
HLHannah L.3/26/20265.0
Honestly obsessed with how the full-bleed floral print turned out. The matte board feels premium and our unboxing videos have never looked this good.
JPJames P.2/6/20265.0
Needed a small first run to test the market and the low MOQ made it possible. Quality was identical when we scaled to 2,000.
DRDiego R.3/19/20265.0
Ordered a run of activity-kit boxes with a die-cut handle and window — the finish is spotless and the kids love them. Studio sorted the dieline for us in a day.
AKAisha K.1/30/20265.0
Customer service actually replies within a few hours like they promise. They caught a bleed issue in my artwork before it went to print.
AOAmara O.3/11/20265.0
Rigid gift boxes with a soft-touch lid and printed inner — exactly the luxury feel we wanted for our candle sets. Reorder was even easier than the first time.
MVMarco V.1/22/20265.0
Sturdy corrugated that survived a rough courier journey with no dents. The FSC board was a big selling point for our eco-conscious customers.
SCSofia C.2/28/20265.0
The window box with the printed stamp detailing is stunning in person. Turnaround beat the quoted lead time and the samples arrived free before we committed.
CDChloé D.1/15/20265.0
The free dieline template made designing so much less stressful. Everything lined up perfectly on the printed box.